Portfolio
Comprehensive UI/UX Design Integration for AR/VR Industry Training Tools
6 Degrees of Freedom Motion Platform
Complete Car Cockpit Design for Driving Simulator
Full Cabin & Dashboard for BELAZ 75710 Dump Truck
Multi-Vehicle Driving Simulator Rig
Precision Mechanical Design & Manufacturing for Aerospace
Rapid Prototype & 3D Printing for Automotive Start-up’s
3D Printable Lampshades for Consumer Market
Advanced Prototyping & Simulation for Heavy Machinery
Topology Optimization of Automobile Steering Knuckle
Systems Integration for Modular Electronic Assemblies
Sustainability-Focused Engineering for the Energy Sector
Sustainability-Driven Redesign of Manufacturing Processes
Custom Lora-Wan network for Energy consumption monitoring from the cloud
Pay-per-use charging HUB
Auto Feeder for Aquaculture
Nano bubble generator
Water quality monitor for Aquaculture
Smart Ventilation System
Precision water temperature controller for Shrimp hatcheries
Machine learning based smart surveillance system
Comprehensive UI/UX Design Integration for AR/VR Industry Training Tools
Client: Confidential (Global Training Simulation Company)
Challenge:
Build intuitive, immersive interfaces for AR/VR training modules tailored to industrial equipment operators.
Solution
Tailored UI/UX designs that maximize user engagement and minimize cognitive load; combined hardware interface engineering with software usability testing; iteratively refined designs based on client training data analytics. Mechanical work includes providing data on industrial equipment functioning, 3d modelling, testing the outcome, and validating functionality. Electronics work includes developing a sensor system and embedded software for the controls etc, ui/ux/AR/VR team designed the virtual interface based on the mechanical inputs and interfaced it with the electronic control system seamlessly
Outcome
Improved user training efficacy by 25%, decreased knowledge retention time, and led to scalable training deployments across multiple global sites.
Comprehensive UI/UX Design Integration for AR/VR Industry Training Tools
Client: Hindustan Simulators
Challenge:
Develop a 6DOF motion platform to simulate real-world road conditions for durability testing of logistics packaging, requiring precise sourcing, complex kinematics, and robust assembly under variable loads.
Solution
Led the full design lifecycle using SolidWorks for part, assembly, sheet metal, and drawing creation; managed vendor sourcing, production planning, troubleshooting, and validation; performed load calculations and inverse kinematic analysis. While mechanical team did the above work, our electronics team developed the catcher for the control system using state of the art Siemens PLC, motors, motor drivers and power supplies, along with a dedicated control panel, human safety is prioritised by providing multiple safety kill switches, UI/UX/AR/VR team made an exceptional work on virtual test tracks and User interface in unity 3D platform
Outcome
Delivered a highly reliable, industry-recognized test platform with precise actuator and structural performance, validated across multiple test conditions, and supported by comprehensive documentation.
Complete Car Cockpit Design for Driving Simulator
Client: HSPL
Challenge:
Harmonize modular components—sheet metal, fiberglass, PU foam—ensuring seamless fit, bolt-only assembly, and ergonomic electronics integration (Logitech G29 rig, monitor, custom PC). And proprietary electronic system development
Solution
SolidWorks for detailed part, sheet metal, and assembly modelling; prototype validation for assembly workflow and fitment. Developed an Arduino-based control system for the foot pedals, gearbox, force feedback steering system, and steering-mounted controls
Outcome
Achieved outstanding modularity, ergonomic fit, and manufacturing efficiency, with cockpit praised by simulation experts for user experience and technical execution.
Full Cabin & Dashboard for BELAZ 75710 Dump Truck
Client: Confidential
Challenge:
Reverse-engineer a life-size cabin and dashboard without original dimensional data, using limited reference drawings and photographs.
Solution
SolidWorks for detailed part and assembly design, including modular dashboard sections optimized for 3D printing and easy installation.
Outcome
Delivered accurate and functional prototypes for client demonstration, enabling further development of full-scale simulation and display units without compromising integrity or aesthetics.
Multi-Vehicle Driving Simulator Rig
Client: CNH Automobile Company
Challenge:
Design a highly realistic multi-vehicle simulator rig for tractor and TLB (earth mover) operators, requiring complex dashboard and geometry extraction from XML and fabrication-ready outputs. 100 % make in India
Solution
Utilized SolidWorks and CATIA for 3D modelling, assembly, and drawing; generated precise STL files for 3D printing and 2D drawings for metal fabrication.
Outcome
Simulator rig featured in national and international media (Autocar Professional, CNH Media Centre) for innovation and realism; successfully tested at CNH Lab and deployed for advanced operator training.
Precision Mechanical Design & Manufacturing for Aerospace
Client: Confidential (Aerospace OEM)
Challenge:
Design and manufacture lightweight, high-strength mechanical components to comply with stringent aerospace quality and safety standards.
Solution
Applied advanced FEA and CAD design using SolidWorks and ANSYS; implemented ISO 9001 quality processes; sourced high-grade aerospace materials and coordinated multi-tier supply chain quality assurance.
Outcome
Delivered components with zero defects in multiple critical tests, reduced time-to-market by 20%, and enabled the client’s compliance with global airworthiness regulations.
Rapid Prototype & 3D Printing for Automotive Start-up’s
Client: Early-stage Automotive Tech start-up
Challenge:
Quickly iterate prototype designs to validate form, fit, and function for new automotive components.
Solution
Utilized CAD tools and direct metal/filament 3D printing; optimized designs for manufacturability and assembly; collaborated closely with start-up on testing feedback loops.
Outcome
Enabled multiple start-ups to secure series A funding based on fully functional prototypes developed within 8 weeks.
3D Printable Lampshades for Consumer Market
Client: Confidential
Challenge:
Account for PLA filament shrinkage and ensure precision-fit with E27 lamp holders, all while optimizing models for consumer-oriented 3D printing. 100 % make in India
Solution
CATIA for surface and part design, material property calculations, and STL output customization; comprehensive prototype testing.
Outcome
Delivered flawless-fit, aesthetically sophisticated, and ready-to-print lampshade models, significantly expanding rapid prototyping and consumer market value for the client.
Advanced Prototyping & Simulation for Heavy Machinery
Client: Confidential (Heavy Equipment Manufacturer)
Challenge:
Develop durable prototype components capable of withstanding heavy load cycles in off-road conditions with rapid design-to-prototype iterations.
Solution
Deployed advanced CAD and CAM tools for precision prototyping; conducted fatigue and FEA simulation iterations to optimize weight and strength balance; integrated client feedback into successive prototype cycles.
Outcome
Accelerated prototype development time by 35%, reduced physical testing failures by 50%, paving the way for faster product launch readiness.
Topology Optimization of Automobile Steering Knuckle
Client: Confidential
Challenge:
Drastically reduce mass and cost of the steering knuckle while preserving safety and strength characteristics.
Solution
SolidWorks and ANSYS for structural analysis and iterative optimization; focused on material removal through validated FEM simulations.
Outcome
Reduced component weight by over 45% (from 1.03 kg to 0.53 kg), yielding significant material and manufacturing savings without compromise on mechanical integrity.
Systems Integration for Modular Electronic Assemblies
Client: Confidential (Industrial Electronics Supplier)
Challenge:
Integrate diverse electronic modules (power, signal, control) into compact, serviceable assemblies meeting global standards.
Solution
Electronics team Created modular enclosure designs with flexible internal layouts; standardized interface connections and applied thermal management principles; complied with IEC and CE regulations. While the mechanical team took care of the enclosures and assembly optimisation.
Outcome
Achieved ease of maintenance, optimized assembly costs by 15%, and accelerated client certification processes.
Sustainability-Focused Engineering for the Energy Sector
Client: Renewable Energy Equipment Manufacturer
Challenge:
Redesign existing power equipment components, reducing carbon footprint and enhancing recyclability without compromising durability.
Solution
Applied lifecycle assessment to identify critical impact areas; redesigned parts with lighter materials and modular assemblies for easier recycling; tested for compliance with international eco-standards.
Outcome
Achieved 25% material reduction, gained green certification, and improved the client’s market positioning in sustainable energy technologies.
Sustainability-Driven Redesign of Manufacturing Processes
Client: Confidential (Consumer Goods Manufacturer)
Challenge:
Transition from traditional manufacturing to greener, less energy-intensive processes within tight budgets and timeframes.
Solution
Conducted process audits, identified energy-intensive operations; implemented lean manufacturing techniques and introduced renewable energy sources; provided comprehensive sustainability reporting and roadmaps.
Outcome
Reduced overall energy consumption by 30%, lowered waste generation by 20%, and supported the client’s sustainability certification goals while maintaining operational efficiency.
Custom Lora-Wan network for Energy consumption monitoring from the cloud
Client: Confidential (steel plant)
Challenge:
Building a custom LoRa-WAN network for Energy consumption monitoring from the cloud from scratch
Solution
Built custom LoRa-WAN nodes and gateways and integrated them with a cloud dashboard, with IP67-rated casing, insulation from the external heat, and customised mountings for easy deployment and access
Outcome
Seamlessly integrating the Lora WAN network and cloud dashboard helped in monitoring the energy consumption in all locations of the plant, and reduced the hassle of maintaining the traditional energy meters, and also helped in identifying
Pay-Per-Use Charging HUB
Client: Japanese Tech company
Challenge:
Complete product is developed from a paper concept to MVP, designing, Prototyping, and testing, 100 % made in India
Solution
Developed a eye catching and functional 3d model of the charging hub in a 3d modelling software and prototyped it using a bamboo lab 3d printer, a power controller is designed with hard ware to control the charging ports and network connectivity and assembled it inside the prototyped casing, developed a cloud platform and a mobile app with best user interface, and integrated them with the hardware seamlessly.
Outcome
An eye-catching Pay-Per-Use charging hub integrated with a mobile app and cloud platform.
Auto Feeder for Aquaculture
Client: Datla Aqua Farms
Challenge:
Complete product is developed from on paper concept to MVP, designing, Prototyping, testing, and optimization of design with white-label manufacturing for the end client, 100 % made in India
Solution
Designed a 3d printable auto feeder mechanism which can be assembled under an SS feed silo, and developed a controller powered with a solar panel and battery for power backup and network connectivity for cloud monitoring and control in-house, and provided the facility of white label batch production
Outcome
A low-cost, fully Indian made, highly efficient auto feeder with advanced features, like cloud connectivity, 100% solar powered, and 30% cheaper than competitors’ models, eliminating dependencies on labour, and enhancing shrimp growth by a systematic feeding system
Nano bubble generator
Client: Datla Aqua Farms
Challenge:
Complete product is developed from on paper concept to MVP, designing, Prototyping, testing, and optimization of design with white-label manufacturing for the end client, 100 % made in India
Solution
Designed a compact nano bubble generator, and manufactured an MVP using 3d printing and 100% locally sourced parts, reducing the inventory costs, customs, etc, and the need for large quantity procurements.
Outcome
A compact and efficient nano bubble generator that can be mounted on a regular water pump, 100% made in India, and made for Indian aqua farmers.
Water quality monitor for Aquaculture
Client: Datla Aqua Farms
Challenge:
Complete product is developed from on paper concept to MVP, designing, Prototyping, testing, and optimization of design with white-label manufacturing for the end client, 100 % made in India
Solution
Designed a first-of-its-kind water quality monitor with patent-pending technology for enhanced sensor life, and manufactured an MVP. The casing and mountings are custom-designed, with a sensor life enhancement system, and user-friendly User interface, off-grid, with cloud integration, and a mobile app.
Outcome
Most efficient and cost-effective water quality monitor for aquaculture capable of monitoring DO, PH, Temperature, and Nitrates.
Smart Ventilation System
Client: Confidential
Challenge:
Complete product is developed from on paper concept to MVP, designing, Prototyping, and testing, 100 % made in India
Solution
A compact design is made with 3d modelling and fabricated using 3d printing. The entire electrical system is designed with off-the-shelf components, runs on ac power supply, and the off-the-shelf smart temperature and moisture control is used in this device to monitor temperature and moisture in parallel
Outcome
A mini smart energy-efficient device is developed under 50 dollars, and 100% made in India. This device will reduce the use of air conditioning by maintaining the room temperature at the desired level. The entire unit will consume only 30 watts per hour, which is almost negligible when compared with a traditional air conditioner.
Precision water temperature controller for Shrimp hatcheries
Client: Confidential (Shrimp hatchery)
Challenge:
Complete product is developed from on paper concept to MVP, designing, Prototyping, testing, and optimization of design with white-label manufacturing for the end client, 100 % made in India, unit cost under 50 dollars
Solution
A custom device is manufactured using off-the-shelf electronics and switch gear to control a 3 kW water heater, used for heating water in shrimp seed tanks. A waterproof temperature sensor is used in this device with a digital temperature controller. A custom casing is designed to protect the device from moisture and nature elements.
Outcome
Precise temperature control every time, 100% Indian made, priced under 50 dollars.
Machine learning based smart surveillance system
Client: Aqua Hatcheries
Challenge:
To develop a cloud-based machine learning model to count and track the seed packets.
Solution
Developed a cloud-based ML model with an IP camera to provide continuous footage to the model with a local network and a mobile app to access the details remotely in real time.
Outcome
Simple, reliable surveillance system with one-time cost to monitor the process and eliminate hiccups. This model can be used for several other industries with minor tweaks and trims, where continuous surveillance is needed without human intervention.